A J Forester LTD
2.72 Megawatt installation of pellet boilers on 404,300 sq. ft expanse of poultry sheds and workshops
Intro
Client: A J Forester Ltd
Sector: Poultry Farming
Location: Penrith
Role: Design, Supply, Install, Commission
G.E.E. delivered a large-scale biomass heating installation across an extensive poultry operation, replacing LPG heating with a renewable solution. The system was designed to serve approximately 404,300 sq. ft of poultry sheds and workshops, significantly reducing heating costs while improving environmental conditions and overall productivity.
The project transformed a major operational expense into a long-term income stream, while enhancing bird welfare through improved air quality and reduced humidity levels.
Technologies installed
- 2.72 MW total biomass pellet boiler installation
- Wood pellet fuel system with automated operation
- Integration across poultry sheds and workshop spaces
- RHI-compliant metering and system controls
Key challenges and programme management
- Heating large-scale poultry sheds with consistent temperature control
- Managing humidity and air quality requirements critical to poultry health
- Integration across multiple buildings and heating zones
- Coordination of multiple RHI applications and compliance
Project outcomes
- Replacement of LPG heating with renewable biomass system
- Approx. 35% fuel cost saving compared to LPG
- CO₂ reduction in excess of 1,196 tonnes per annum
- Improved air quality and reduced humidity in broiler houses
- Increased productivity reported at up to 20%
- Reduced ventilation demand and improved operational efficiency
System overview
The biomass system delivers dry, consistent heat across poultry sheds and associated buildings, improving environmental conditions for broilers. Advanced automation features ensure efficient operation, including automatic ignition, cleaning systems, and full modulation control. The system integrates with external management controls and supports remote monitoring.
Client overview
The installation has significantly improved the running economy of the business, reducing fuel costs while increasing productivity. The improved internal environment has created healthier conditions for livestock, directly benefiting output and operational performance.
G.E.E. also managed the full Renewable Heat Incentive (RHI) application process, enabling the client to secure long-term financial returns.